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AC Motor Repair

clear.gif (43 bytes)2300 Volt, 400 HP, 450 RPM Motor rewindOur market is diverse and ranges from the repair of small, special purpose motors to herculean size 10,000 HP equipment for some of the nation's largest production and utility companies. Repair capability includes foreign as well as domestic equipment.350 HP Synchronous motorclear.gif (43 bytes)

Large or small, each customer's motor receives the same detailed attention.

Quality conscious repair begins during disassembly when expert mechanics make detailed inspections and measurements to identify electrical and mechanical damage.
All mechanical repairs on shafts, bearing journals, end bells, etc. are handled in-house by our own experienced machinists.
Old motor windings are stripped in a temperature controlled burnout oven to prevent efficiency loss from lamination damage.
Motors are then rebuilt using the highest quality wire, insulation, and varnish materials for long-lasting repairs in the most severe industrial environments.
Each repaired motor is tested for correct electrical and mechanical operation. Voltage, Current, Bearing temperature and Vibration are closely monitored and documented.
Load testing provides the customer with additional information on power consumption and efficiency.

Jenkins Electric uses diagnostic testing equipment throughout the equipment rebuilding process to ensure quality workmanship. Motor coil testing is done with the latest high voltage and surge testing techniques to verify coil insulation integrity.

15,000 Volt Surge Testerclear.gif (43 bytes)We have the capability to manufacture both Random and Form Coils in-house for consistent quality control and fast turn-around

.Replace Thrust Bearing in a 700 HP Vertical pump motor

 

 

 

clear.gif (43 bytes)Underwriter's Laboratory (U.L.) has certified Jenkins Electric for rebuilding motors and generators that will be operated in hazardous locations.


 

2i09RM.jpg (16582 bytes)clear.gif (43 bytes)Top-rate insulation materials and winding procedures ensure long motor life.

The service life of any motor is a function of its insulation system. Jenkins Electric has standardized on the best materials available - Dupont's NOMEX® insulation and P.D. George/Sterling varnishes.

In addition, our winding procedures have been developed to maximize the thermal, dielectric, and mechanical strength of our insulation system. Each job includes extra protection designed to extend motor service life - protection which many major motor manufacturers now leave out:

 

 

Class F rated insulation to handle the toughest load conditions.
Phase separations between each winding phase.
Motor coils tied on each end of the winding to eliminate failures from coil movement.
Multiple dip and bake varnish cycles as opposed to less effective "trickle thru" techniques.
Vacuum Pressure Impregnation (VPI) for customers by request.

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